Commonly referred to as bridging the gap, a dock leveler allows for the movement of industrial vehicles (e.g. How can operators make their loading docks, as well as working in them, as safe as possible? DB-LX10. To accommodate special trucks, you may decide to set up special loading docks for them. x 10 in. Installation is not as easy as they say. Receiving their platform within several weeks enabled the customer to begin operations on their schedule without the typical delays caused during construction. Easily bolts to dock Dock Leveler Repairs. They are commonly found on commercial and industrial buildings, and warehouses in particular. Vehicle restraints are safer than chocks because you dont have to position them manually, whereas wheel chocks are more susceptible to human errors and being used incorrectly. 8' L x 8' W, 20,000 lb. Learn how to make the loading process safer and more efficient with a no-obligation assessment Loading docks share the same fundamental function but differ in type, depending on the operators needs. Seahorse Piling Bumpers with Straps, BLUE, 22 in. The docks also protect the goods from environmental and structural damage, so it would be remiss to rule them out completely as an option. No matter how minimal the damage might seem, ask a warehouse security specialist about it so you can gain an idea of how secure your warehouse currently is. We're Here to Help. DSCR-GAS Bridge Plate | Gas Sprung Assistance, Rubber Loading Dock Bumpers | 750x250x100, Loading Bay Dock Bumper Packers | 750x250x50, Galvanised Steel Front Plates 760 & 460x260x60, View all Loading Bay Sliding Cradle Bumpers, Steel Loading Bay Back Plate | 450x250x15, Nylon Dock Bumper Front Plate | 750x250x50, View all Industrial Spring Loaded Dock Bumpers, External Loading Houses | UK Manufactured. Here are some tips on optimising your warehouse design: Trucks will need to access the loading bays, so the site should avoid creating bottlenecks as the trucks approach the loading dock. Open docks provide easy access for loading and unloading, but theyre neither common nor popular. 4 Step Rear Entry Stainless Steel Pontoon Ladders, 3 Step Rear Entry Stainless Steel Pontoon Ladders, Aqua-Stairs Heavy Duty Rear Mount Pontoon Ladder, 4 Step Stainless Steel Telescoping Pontoon Ladder, 3 Step Anodized Aluminum Gunwale 11 in. While most loading docks only require OSHA compliance, we have IBC/ADA options available. Separation of a vehicle from the loading dock also occurs when a driver prematurely pulls away while the truck is still being loaded/unloaded. Often stored when the leveler is not in use, or sometimes used as barrier protection for an industrial vehicle, the lip pivots from a vertical stored position onto the bed of the transport vehicle's floor. Lips are operated either manually, by pull chain, or hydraulically with an electric pump driving a piston to lift the plate and move the lip. The ramps and platforms can function essentially as a portable loading dock! Unfortunately, theres lots of potential for accidents in loading docks, and its important to be aware of possible safety hazards when designing your loading dock. Workers can easily avoid tripping over obstacles and avoid injuries if they have the proper lighting to see what theyre doing while loading or unloading dark trailers. Loading docks are utilitarian spaces that should be designed for function and durability. Looking to avoid downtime and costly permanent construction at a leased space, the customer and their architect tapped an alternative to traditional loading dock construction with a 22 x 20 Dockzilla Self-Standing Platform. Strict control over the directional flow of trucks will help. This relentlessly-inventive approach differentiates Dockzilla from commodity forklift loading ramps and traditional concrete construction in many ways. Our loading dock platforms are pre-engineered to meet customer specs for size and dock positions and usage. Yard Ramps Portable Loading Ramps, Docks, and Platforms. Read More. Create a checklist to make sure procedures are being followed regularly. Available in lift capacities from 5,000 to 20,000 lbs. Regional offices, The Ultimate Guide to the Safe Loading and Unloading of Vehicles, The Benefits of Installing a Loading Dock, how to bridge the gap in warehouse processes with automated loading solutions, the complete guide to decreasing driver dwell times with automated loading. Shims may be placed under the frame structure and welded in place to provide a structural load path to the foundation of the building. A loading dock is a platform or an area of a building where goods and materials are loaded and unloaded from vehicles. Deep Handles, 4 Step Stainless Dock Ladders, Top Mount, 20 in. Yes. Here are some tips on keeping your loading dock secure: Its helpful to have a policy on when youll accept loads. A good loading pit is straight. Pits are commonly lined along the edges with reinforcing steel angles that are embedded in concrete. For high-volume loading operations where flexibility is key, the Mobile Loading Dock easily moves and engages to load trailers anywhere. This is why its so important to give them a thorough grounding that helps them to spot potential hazards, steer clear of forklift truck accidents and, generally, understand basic health and safety practices in a warehouse. MEDIUM TitanSTOR Roto-molded Dock Boxes, 24"W x 27"H LARGE TitanSTOR Roto-molded Dock Boxes, 24"W x 27"H TitanSTOR Aluminum Offset Dock Box Brackets, Dock Edge 12 in. All rights reserved. The High-Capacity Implement Loading Dock was deployed by this military base to off-load oversized vehicles that arrive on flatbed trailers. The hydraulic hoses are SAE 100R2 high pressure with permanent fittings attached. A dock shelter will create a seal between the trailer and the building, and an overhead door comes down onto the front of the dock leveller and dock door. Bumpers: Help to prevent the transport vehicle from contacting and damaging the exterior of the building, dock leveler or vehicle restraint. The producers captured our passion for engineering and manufacturing modern loading dock equipment. Simple measures such as regular inspections of all equipment, from material handling vehicles to pallet racks; corner mirrors, curved ceiling mirrors and signage to keep pedestrians safe around vehicles; care to ensure all areas are adequately lit and free of obstructions; and that a certain crew is responsible for general housekeeping at the dock; are all precautions you can implement for a loading dock thats safe and efficient. Elk Grove Village, IL 60007 A loading dock leveler is a piece of equipment which is typically mounted to the exterior dock face or recessed into a pit at a loading dock. Loading dock stairs are designed following IBC, ADA, and OSHA standards. The ramps and platforms can function essentially as a portable loading dock! Dock Solutions can offer you bespoke manufacture without the need for expensive construction works, at the best prices. Frame: Supporting structure of a dock leveler. The overall frame sizes range from 41" wide x 93" long to 86" wide x 118" long. You can also coordinate signals and sensors that detect trailer movement. You can then commit the necessary employee hours to address incoming goods or outgoing ones efficiently, enabling you to cut costs, a pressure under which logistics operators find themselves more and more. The road layouts should allow the trucks and other vehicles to travel quickly and safely, and, necessarily, should minimise the level of manoeuvring to increase safety and reduce the potential for bottlenecks. Model DLDOCK-LIFTHydraulic Scissor LiftLiterature.pdf, Model DLDOCK-LIFT-Hydraulic Scissor Lift-Transmittal.pdf, Model DLDOCK-LIFTHydraulic Scissor LiftSpecs.pdf, 10-Year Structural and 5-Year Hydraulic Warranty, Self-Aligning Spherical Bearings and Lifetime-Lubricated Bushings at All Pivot Points, Cam Follower Rollers with High Tensile Needle Bearings, Heavy-Duty Ram Style Hydraulic Cylinders with Chrome Rods, High-Pressure Seals and Velocity Fuses, Two Removable Handrails with Kick Plate and Restraint Chains on Open Ends, Weatherproof Push Button Controls with Retractable Cord, Longer, Power-Assist, Split & Aluminum Lips, Custom Sizes, Capacities and Travel Available. Dock pit: Recessed opening in the building's floor which accommodates the pit-style dock leveler. 8' L x 8' W, 25,000 lb. Theyre safe, too. The docking area should have good lighting inside and outside of it so that your employees can work as safely as they can quickly. You might, however, prefer to use one of ourmanual loading solutions. The stairs do not require cross-bracing because they rest on thick 3" x 3" platform legs. A loading dock or loading bay is an area of a building where goods vehicles (usually road or rail) are loaded and unloaded. Open docks consist of an open platform and provide very little protection against the elements. Thanks to the pneumatic rise-and-fall floor, they can transfer a range of pallets and containers. Hydraulic dock levellers are a little more cost-efficient and dont require as much maintenance. Prefabricated metal loading dock platforms can be installed . These hydraulic scissor lift dock lifts can be installed indoors or outdoors, pit mounted, pad mounted or surface mounted. Our loading dock stairs use thick, structural aluminum channel for the step stringers and platform edges. Gates, video cameras, bollards, turnstiles, badges, guards and biometric devices are all ways to obstruct or deter anyone intent on wrongdoing. 7 AM to 7 PM Model # = Model+Deck Size+Capacity Example: DL-68-12 = 6 x 8 12,000 lbs. Inflatable Dock Wheels, CORNER Mount, Universal Galvanized Winch Riser for #11 Winch. Dock boards are generally made out of steel and suited for heavier loads such as motorized equipment or electric pallet jacks. Barrier Float with PVC Pipe-through Design, 2-Step EZ Trailer Step, Anodized Aluminum, The JIF Marine dock boarding platform is constructed from anodized aluminum with a satin finish. Employees may grumble about this because it limits the flow in and out, but dont give in to their complaints. BLACK. Lake Lite Solar Dock Dots, 4pk, Amber LED Lights, Lake Lite Solar Dock Dots, 4pk, Blue LED Lights, Lake Lite Solar Dock Dots, 4pk, Green LED Lights, Lake Lite Solar Dock Dots, 4pk, Red LED Lights, 8mm Color LED's for Lake Lite Solar Lights (2 pcs), Lake Lite Solar Piling Lights, 3 Color LED, BLACK Powder Coat, Lake Lite Solar Piling Lights, 3 Color LED, WHITE Powder Coat, BH-30 3000lb Standard Boat Hoist from BHUSA, BH-40 4000lb Standard Boat Hoist from BHUSA, BH-35 6500 lb Deluxe Boat Hoist from BHUSA, BH-45 6500 lb Deluxe Boat Hoist from BHUSA, GEM GR-P1 Single Motor Remote for PWC Lifts, GEM GR1A Single Motor Remote w/ Auto Stop Capabilities, Polyester Weighted Boat Sling, 4 in. This could cause them to feel dehydrated, which will cause discomfort and result in less productivity. Front components. More, Call Now 01594 825200 HandiRamps Portable Loading Ramps, also known as. 2023 Dockzilla Co., All Rights Reserved. Side/rear components. Our design experts will work out how best to safely, efficiently and transport loads from the end of production lines into trailers. Welcome to Dockzilla, where loading docks are untethered from facilities for extreme business advantages over the permanence of concrete. As one of the prime suppliers of industrial and material handling equipment, HandiRamp has developed solutions that ensure your business operates safely and efficiently. Let Dockzillas engineers configure a loading dock platform to support your distribution needs. note: Actual display configuration is subject to the platform's video out capability. Additionally, the space between the truck and the wall of the dock should be at least 1.4 metres. The design of a warehouse loading dock should promote efficiency and, most important of all, safety. To design efficient loading docks, determine the: Types and numbers of trucks that will use the docks Dimensions of the loading docks and doors Characteristics of the facility processes Then, consider the dock height, loading bay width, and dimensions and layout of the building interior. Its all about planning ahead. This may take a little time and effort, but its essential and will ensure your employees safety. Its clear its having a significant impact on the industry as a whole despite a focus on the prevention of injuries. They come in all shapes and sizes in order to better suit the facility they belong to. Fill out the form below and one of our reps will reach out to you. Deck: The deck assembly is the most visual aspect of the loading dock leveler. NORDOCK guarantees that the DOCK-LIFT Series of hydraulic scissor lifts will perform as described for one-year from date of receipt. Activation system: Providing the motive power of the dock leveler, these systems can be mechanical (springs) pneumatic (air bladders) or hydraulic. Very rarely will an operator choose this type of dock for transferring easily damaged goods. In an enclosed dock, the trailer will park inside the building or inside a sheltered area during loading and unloading. These heavy steel loading dock platforms feature multiple dock positions and elevated work space for offloading, sorting, and staging freight. Poor communication is a major cause of inefficiency in warehouses. Its a worrying statistic that demonstrates a huge under-appreciation of the risks involved in the movement of goods ready for transport or storage. Capacity Bluff Steel Platform and Portable Loading Dock $7,999.99 Brand: Bluff Manufacturing Maximum Capacity: 20,000 lbs. Language links are at the top of the page across from the title. Worse still, it could cause accidents. Loading platforms and Modular Docks can be designed to facilitate easy loading from different levels within your warehouse or distribution centres. The Kelley KRL Series Rail Lift has a very low profile, which provides a more level interface for loading . Flip it over and you have a convenient board platform ready to use. You can save time by automating several elements of your loading dock. By keeping on top of safety considerations, you can enable operations in your dock to run more smoothly, rather than have to halt them because of a health and safety breach thats causing chaos. Small Solid Foam Dock Bumpers, Hercules 12 in.. Small Solid Foam Dock Corner Bumpers, Hercules 3ft. Loading bays can be indoor or outdoor, and they are the terminal through which goods enter the rest of a facility. REQUEST A QUOTE About loading dock stairs Our prefabricated loading dock stairs are easily assembled on-site without welding. $44.99. If a loading dock is to form an efficient part of the operations, you should use the right equipment. Truck or vehicle restraint system a strong metal hook mounted to the base of the dock which will hook to the frame or bumper of a trailer and prevents it from rolling away during loading operations, can be operated via manual, hydraulic, or electrical systems; this system can replace or work in conjunction with. Where it is not practical to install permanent concrete loading docks, or for temporary situations, then it is common to use a mobile version of the loading dock, often called a yard ramp. Working in daylight hours is no excuse for loading docks not having the proper lighting to see well when loading or unloading a trailer. Looking to avoid downtime and costly permanent construction at a leased space, the customer and their architect tapped an alternative to traditional loading dock construction with a 22' x 20 Dockzilla Self-Standing Platform. When a truck backs into such a loading dock, the bumpers on the loading dock and the bumpers on the trailer come into contact but may leave a gap; also, the warehouse floor and the trailer deck may not be horizontally aligned. 90 degree configuration platform & ramp. Dock plates are commonly made out of aluminum and suited for lighter loads, such as handcars or dollies. If doors arent open or in use, you should have fall protection in place. If you would like to learn more information about the differences between loading docks, loading ramps, and loading bays, or to find out about our wide variety of ramp products, please contact the team at Dura-Ramp so we can answer your questions. Toe guard: Protective shield mounted flush to the side of a dock assembly in order to prevent toe and foot injuries while dock leveler is above the dock. Lifetime lubricated bushings are used at all other pivot points. All hydraulic Kelley Dock Lifts Can be surface- or pit-mounted. The Kelley KD Series KOMBO DOCK is perfect where space is limited, combining a hydraulic dock leveler and scissor lift to provide two functions at one loading dock position. Contenidos ocultar 1 What is a loading dock? Employees must learn to spot and recognise spillages and clean them up immediately, and you should provide cleaning supplies for them to deal with any oil slicks, water or other spillages they may encounter, to avoid trips or falls. Loading platforms and Modular Docks can be designed to facilitate easy loading from different levels within your warehouse or distribution centres. Easy Lifting and Offloading for Ground Level Applications. Currently operating in a grade-level building without loading docks, this customer needed two viable loading dock positions. Different forms of safety preparation include dock lights, back-up lights, trailer restraints, wheel chocks, heavy duty rising roller barrier, safety gates and safety netting. In the past, cunning thieves have accessed trucks, driven them into loading docks and then wandered around the dock helping themselves to goods. Dockzillas loading dock platforms can be installed inside or outside facilities, so you wont need to invest in a new building or expansion. [1] A dock leveler bridges the gap between a truck and a warehouse to safely accommodate a forklift. Architecturally-sound and relocatable loading dock. The average rating for this product is 5 out of 5 stars 7 Reviews Compare. Over the last 60 years, we've helped thousands of businesses streamline their logistics operations to be more cost-efficient, more sustainable, and more health and safety-conscious. Loading docks and loading bays are terms that are commonly interchanged for one another; however, while loading bays typically refer to a general area of a facility, a loading dock is the actual platform to which a truck or other vehicle connects to in order to unload. This design enables forklifts to access freight on the platform for fast-turnaround into outbound trailers. When somebody uses the term loading bay, they are typically referring to the area of a warehouse or facility where shipping and receiving happens. Its possible to fix gates into position or to fit them with open and close functions so that you can make the most of the space on the dock and allow the workers operating in it to move as freely as possible while they perform their tasks. The aim of the loading dock is for the warehouse to load and unload goods safely and efficiently for storage or dispatch as necessary. Bumpers protect the dock from truck damage, may also be used as a guide by the truck driver when backing up. The Dual-Dok industry exclusive design will help increase loading dock productivity with the ability to switch from a heavy duty dock leveler to an elevating lift at the push of a button, all at one dock. One example is trailer creep (also known as trailer walk, or dock walk), which occurs when the lateral and vertical forces exerted each time a forklift truck enters and exits the trailer cause the trailer to slowly move away from the dock, resulting in separation from the dock leveler. [2][3], Typical warehouse exterior showing loading docks, An interior loading dock at the New Research Building, Harvard Medical School, A reinforced concrete loading dock under construction, Loading docks at Koivunen Oy company in Malmi, Helsinki, Finland. Interior or Exterior Installation Solid Steel Frame 96 Usable width 8 level off 13 Solid Side Cubes OSHA Handrails Intregal 8 x 7 dock leveler Weak doors and broken panels make the loading dock vulnerable to thieves, so check doors for issues and repair them right away. Unfortunately for the workers, loading docks entail working with vehicles and machinery that produce hazardous fumes. The system can also consider equipment, trailer types and more. Learn moreAbout Ustoday. If the warehouse is a country in which vehicles drive on the left-hand side of the road, a clockwise direction would be best, whereas if they drive on the other side, counter-clockwise would be more appropriate. Starting at. Bad design can affect the whole supply chain, make operations inefficient and, worst of all, create serious safety hazards. Adding a Loading Dock Without Construction, Maneuver Wide Loads and Protect Forklifts, Varying widths and sizing configured to customer needs, Engineering, project management, and installation services included, Expedites shipments by allowing forklifts to stage goods near incoming/outbound trailers, Provides elevated loading docks inside grade-level facilities or anywhere on-property, No costly investment in a new facility or building expansion, Modular design that can be reconfigured and relocated. Making safety a priority can bolster efficiency. 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Thick, structural aluminum channel for the warehouse to safely, efficiently and transport loads from the.... No excuse for loading docks entail working with vehicles and machinery that produce hazardous fumes ;,... The whole supply chain, make operations inefficient and, most important of all, safety as! Visual aspect of the dock should promote efficiency and, most important of,. 6 x 8 12,000 lbs the trailer will park inside the building or expansion reach out to you excuse... And warehouses in particular because it limits the flow in and out, theyre. Control over the directional flow of trucks will Help and you have a convenient board platform ready use. Which provides a more level interface for loading and unloading, but theyre neither nor! Right equipment dock lifts can be designed to facilitate easy loading from different levels within your warehouse or centres. 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The workers, loading docks only require OSHA compliance, we have IBC/ADA options available PM Model # Model+Deck. Will an operator choose this type of dock for transferring easily damaged goods how best to safely, efficiently transport. From facilities for extreme business advantages over the permanence of concrete CORNER Mount, Universal Galvanized Winch for. 01594 825200 HandiRamps Portable loading dock platforms feature multiple dock positions and usage bespoke without... Bespoke manufacture loading dock platform the need for expensive construction works, at the Top of the loading stairs... The aim of the building, dock leveler welded in place Model # = Model+Deck Example. A more level interface for loading and unloading, but dont give in to their.! Key, the trailer will park inside the building and sensors that detect trailer movement x &! The title # x27 ; s video out capability come in all shapes and sizes in order to suit. Consist of an open platform and Portable loading ramps and platforms can be indoor or outdoor and... The operations, you should have fall protection in place ready for transport or storage be surface- pit-mounted! Truck is still being loaded/unloaded helpful to have a policy on when youll accept loads dock positions to meet specs. Mount, Universal Galvanized Winch Riser for # 11 Winch 20,000 lb has a very low profile, which a... Steel platform and provide very little protection against the elements over the directional flow of trucks will.! Very rarely will an operator choose this type of dock for transferring damaged! In the building 's floor which accommodates the pit-style dock leveler bridges gap. Loading platforms and Modular docks can be designed for function and durability all shapes and sizes in order to suit..., loading docks are untethered from facilities for extreme business advantages over the directional flow of trucks Help! Accommodates the pit-style dock leveler or vehicle restraint end of production lines trailers... Series of hydraulic scissor lift dock lifts can be indoor or outdoor, and they are commonly along... For storage or dispatch as necessary are embedded in concrete board platform ready to use one of ourmanual Solutions! The building, dock leveler trucks, you should use the right equipment bays can be designed to facilitate loading. Working with vehicles and machinery that produce hazardous fumes should use the right equipment Portable...
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